Process Control Polaroid/寶麗來驗廠制程控制要求
1、Do the work instructions specify the materials to be used? (e.g., part number/name, assembly tools, inspection tools)
制程作業(yè)規(guī)范是否對使用的物料做了明確定義(如:料物料名稱、組裝作業(yè)用具、檢驗用具等)
2、Do the work inspections indicate assembly specifications and machine setting? (e.g., solder temp, torque driver setting, and adjustment/test specifications)
組裝作業(yè)規(guī)范是否對組裝作業(yè)說明和設(shè)備性能、參數(shù)作了明確說明?(焊接溫度、工具扭矩設(shè)定、調(diào)整及測試規(guī)范等)
3、Are there work instructions defining the manner of production and installation for each process/station?
制程作業(yè)規(guī)范是否對每一流程和工位的生產(chǎn)方式都作了明確的定義?
4、Do the work instructions clearly the machines, equipment, tools, fixtures, and program to be used?
制程作業(yè)規(guī)范是否對使用的機器設(shè)備、模制具、備品、程序做明確的說明?
5、Are quality documents (e.g., QC-flow/work instructions) revision controlled and approved by authorized personnel prior to issue?
品質(zhì)文件(如:QC流程圖及作業(yè)規(guī)范)的版本是否在發(fā)行前都經(jīng)過授權(quán)人員的認證和承認?
6、Is there the SPC training program?
是否有SPC的培訓計劃?
7、Is there the SPC training plan documented?
SPC的培訓計劃是否有文件記錄?
8、Have all relevant employees been trained according to the SPC training plan?
所有相關(guān)人員是否依據(jù)SPC培訓計劃做了培訓?
9、Does the SPC training program include control chart theory and process capability analysis skills?
SPC培訓計劃是否包含控制流程圖和流程功能分析技巧?
10、Are SPC training records for each employee maintained?
對每位經(jīng)過SPC培訓的員工是否都有存檔?
11、Are out-of-control conditions noted on control charts, with causes investigated, and actions provided?
超出控制范圍的狀況是否依據(jù)調(diào)查原因及采取對策都在控制流程中備注?
12、Are appropriate action taken when the Cp/Cpk values are not meeting expectation
當CP/CPK值如果為能達到期望值時是否采取適當?shù)母倪M措施?
13、Are all critical processes and parameters under statistical control? (e.g., control chart, Cp/Cpk study)
所有關(guān)鍵制程和參數(shù)是否都在統(tǒng)計控制之下?(如:控制流程圖、CP/CPK)
14、Are upper and lower limits used on control charts
上下限度是否在控制流程圖中?
15、When a process goes out-of-control and produces nonconforming product, are triggers defined and documented for the purpose of initiating a stop build, or stop shipment action?
當流程失控而造成產(chǎn)出不良品時,是否有規(guī)范來限定生產(chǎn)和出貨的進行?
16、Are requirements for preventive maintenance defined and documented for activities that can influence the product quality?
是否有針對影響產(chǎn)品品質(zhì)作業(yè)的預防措施及文件記錄?
17、Are records of these activities maintained?
是否對各項作業(yè)記錄都有所保存?